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A high-tech enterprise integrating research and development, production and sales

The main products are solar EVA/POE film

POE film

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POE

Adhering to scientific and technological innovation for development, the company has established a research and development team led by many doctors, and built a 1000 square meters research and development laboratory; We have established a complete quality control system and management team, and applied for ISO9001 quality system certification and ISO14001 environmental management system certification.

Product Details

1.Product Introduction

       The POE packaging film is made of polyolefin (POE) modified by adding additives. It is the second largest packaging material for photovoltaic modules after EVA film. It can be used for packaging crystalline silicon cells and thin film cells. It has excellent water vapor barrier, electrical insulation and PID resistance. It is very suitable for PID sensitive cells such as P-type PERC double-sided cells, N-type PERT double-sided cells IBC cells, and is especially suitable for frameless double-glass modules Single glass components in high humidity environment; The product has the following characteristics:

       A. It has lower water vapor transmittance;

       B. It has longer anti-PID performance;

       C. Excellent weather resistance (including high temperature, high humidity, ultraviolet, etc.), PID resistance;

       D. Excellent light transmittance to ensure maximum power of components

       E. Excellent stability and product compatibility;

       The main models are: BJ-P20 high transmittance PID type, using glass surface, high transmittance in the ultraviolet region to improve the conversion efficiency of the module;

BJ-P21 high cut-off anti-PID type, using the back plate surface, the low transmittance in the ultraviolet region effectively protects the back plate from ultraviolet damage, and extends the service life of the module.


2.Product technical parameters

Performance

Model

BJ-P20

BJ-P21

Thickness(mm)

0.45-1.0

0.45-1.0

Width(mm)

1400

1400

Roll length(m)

150-350

150-350

Area density deviation(%)

±4

±4

Density(g/cm3)

0.83-0.90

0.85-0.90

Crosslinking degree(%)

75

75

Tensile strength(MPa)

6

6

Elongation(%)

≥500

≥500

Water absorption(20℃、24h)

5.0

5.0

Peel strength from glass(N/cm)

≥60

≥60

Peel strength from backplane(N/cm)

≥40

≥40

Shrinkage(%)

Direction(MD

≤3.0

≤3.0

Broadwise(TD

≤1.5

≤1.5

Volume resistivity(Ω·cm)

1*1015

1*1015

Breakdown voltage strength (kv/mm)

≥28

≥28

UV aging △YI

(120kwh/m2,1000 h)

5

5

Damp-heat aging △YI

85℃/85%,1000 h)

5

5

Transmittance(%)

380-1100nm

≥91

≥91

290-380nm

80

≤30


Anti-PID products:   

       The POE packaging film ZR-P20/ZR-P21 product is a new material anti-PID product. After using our anti-PID product, the components are tested for PID at 60 ℃ and 85% humidity. After 96 hours, the I-V characteristic curve and EL image of the components are tested.

       I-V characteristic measurement results:


Manufactor

Status

 

Isc(A)

Voc(V)

Pm(W)

FF(%)

PmRetention rate

 

FFRetention rate

 

Zhongrun

Prime

5.844

45.90

201.8

75.30



After 96 hours

5.853

45.80

201.0

75.00

99.60%

99.60%

Isc:short-circuit current(A)Voc:Open voltage(V)FFCurve factor(%)Pm:Maximum output power(W)

diagram:

Before test: 

图片3.png

After 96 hours:

图片4.png


ELPortrait determination

prime:    

图片5.png

After 96 hours

图片6.png


3.Lamination process:

图片7.png

3.1.Single-cavity lamination parameters

Product model

Lamination temperature(℃)

Vacuum pumping time(s)

Holding pressure

Holding time

 one paragraph

Section II

three-section

BJ-P20

145±2

360±30

-75

-45

-20

660-720

BJ-P21

145±2

360±30

-75

-45

-20

660-720

3.2.Double cavity lamination parameters

Product model

First chamber temperature(℃)

Vacuum pumping time(s)

Holding pressure

Holding time

Second chamber temperature(℃)

Vacuum pumping time(s)

Holding pressure

Holding time

 one paragraph

Section II

three-section



 one paragraph

Section II

three-section

BJ-P20

120±2

360±30

-70

-50

-20

180±30

145±2

310

-70

-50

-30

480±30

BJ-P21

120±2

360±30

-70

-50

-20

180±30

145±2

30±10

-70

-50

-30

480±30

Note: According to the operation of the customer's equipment, the temperature and time of the laminator can be adjusted appropriately to meet the production requirements. The crosslinking degree should be controlled within the acceptable range, and the POE packaging film should be controlled around 80%; Other auxiliary materials used shall be products that have passed the inspection of an industry-recognized testing agency.

 

4.Storage and use: 

1、Store in a cool and dry constant temperature room with temperature ≤ 30 ℃ and humidity ≤ 60%; The storage period of this product is six months; It is recommended to use it within three months;

2、Vacuum packaging, inner packaging 150-350 m/roll (except for special requirements);

3、The long-term stacking height of products is not easy to be too high, and it is better to store products below four layers to avoid bending and deformation caused by heavy pressure;

4、Do not damp the product. It is recommended to use the plastic film after opening the package or cutting it within 48 hours;

5、In order to avoid abnormal component lamination caused by static electricity, it is recommended to eliminate static electricity in the whole process of component production。


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